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PFC Converter Examples

Power Factor Correction circuits for AC-DC conversion.

Overview

PFC converters shape input current to be sinusoidal, achieving: - Near-unity power factor (>0.99) - Low THD (<5%) - Regulatory compliance (IEC 61000-3-2)

Circuit Files

  • pfc_boost_ccm.ipes - CCM boost PFC
  • pfc_boost_crm.ipes - Critical conduction mode
  • pfc_interleaved.ipes - Two-phase interleaved
  • pfc_bridgeless.ipes - Totem-pole bridgeless

Specifications

Single-Phase Boost PFC

Parameter Value
Input Voltage 85-265V AC
Output Voltage 400V DC
Output Power 1 kW
Switching Frequency 65 kHz (CCM)
Inductor 330 µH
Power Factor >0.99

Theory

Boost PFC Operation

Input current follows rectified voltage shape: $\(i_{in}(t) = I_{pk} \cdot |\sin(\omega t)|\)$

Duty cycle varies with instantaneous voltage: $\(D(t) = 1 - \frac{|v_{in}(t)|}{V_{out}}\)$

Control Methods

Average Current Mode: - Current loop tracks sinusoidal reference - Excellent THD performance - Bandwidth limited by 2× line frequency

Critical Conduction Mode (CRM): - Variable frequency - Zero current turn-on - Higher peak currents

Interleaved PFC

Benefits: - Ripple cancellation at input - Reduced capacitor current - Smaller inductors - Distributed thermal load

Phase shift between channels: 360°/N

Bridgeless Topologies

Totem-Pole PFC

  • Eliminates input bridge
  • Higher efficiency (~0.5% gain)
  • Requires GaN/SiC for CRM operation
  • Bidirectional capable

Exercises

  1. Power Factor Measurement: Verify PF and THD
  2. CCM vs CRM: Compare inductor current waveforms
  3. Interleaving Effect: Observe ripple cancellation
  4. Efficiency: Compare topologies