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title: Tutorial 903: Inductor Saturation

Tutorial 903: Inductor Saturation

Overview

Model and simulate inductor saturation effects in power converters. Understand how saturation impacts converter operation and learn design techniques to avoid or utilize saturation.

Level: Advanced (3/3)

Duration: 30-45 minutes

Series: Magnetics & Mechanical

Status: Placeholder - Circuit files to be added

Learning Objectives

  • Model non-linear inductance L(i)
  • Simulate saturation effects on converter waveforms
  • Design inductors with appropriate saturation margins
  • Understand saturable reactor applications

Saturation Theory

B-H Curve

    B (Tesla)
        │      ╱────── Bsat
        │     ╱
        │    ╱  Linear region
        │   ╱   (μ = constant)
        │  ╱
    ────┼─╱──────────── H (A/m)
        │╱
        │    Saturation region
              (μ → μ0)

Inductance vs Current

    L
    │ L0 ────┐
    │        │
    │        └───────┐
    │                └────── L_sat ≈ L0 × (μ0/μr)
    └──────────────────────── I
              Isat

Non-Linear Inductor Model

Arctangent Model

L(i) = L0 × [1 - tanh²(i/Isat)]

Piecewise Linear

L = L0           for |i| < Isat
L = L0/100       for |i| ≥ Isat

Impact on Converters

Effect Consequence Mitigation
Current spike Device stress Overcurrent protection
Increased ripple Higher losses Design margin
Waveform distortion EMI, control issues Air gap

Exercises

Exercise 1: Linear vs Saturating

  1. Compare buck with linear L vs saturating L
  2. Apply 120% rated load
  3. Observe current waveform differences

Exercise 2: Saturable Reactor

  1. Model magnetically controlled inductor
  2. Vary DC bias current
  3. Observe variable AC impedance

Circuit Files

Status: Placeholder - inductor_linear.ipes - inductor_saturating.ipes - saturable_reactor.ipes


Tutorial Version: 1.0 (Placeholder)